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Dongguan City Kesheng Machinery Co., Ltd.

Press Machinery, Hydraulic Press, for Rubber Seals Products manufacturer / supplier in China, offering IMD Gas High-Pressure Moulding Machine, Rubber CNC Cutting Machine Machine and Ce ISO Certificate, 200t Rubber Silicone Handle Spoon Vulcanizing Machinery Made in China and so on.

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IMD Gas High-Pressure Moulding Machine

FOB Price: US $59,000 / set
Min. Order: 1 set
Min. Order FOB Price
1 set US $59,000/ set
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Port: Shenzhen, China
Production Capacity: 800 Sets/Year
Payment Terms: L/C, T/T, D/P

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Basic Info
  • Model NO.: ks-IMD
  • Condition: New
  • Automatic Grade: Automatic
  • Trademark: KESHENG
  • Specification: double work station
  • HS Code: 8477409000
  • Certification: CE, ISO
  • Customized: Customized
  • Structure: Vertical
  • Transport Package: Naked Pack / Wooden Case
  • Origin: Dongguan China

Product Description

Customer Question & Answer
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IMD technology
IMD (In-Mold Decoration,or Film Insert Molding) technology uses Decorated (Screen Printed), 3-D Formed, and Trimmed film material as the thin shell,then plastic is inserted into the back side of this thin shell by injection molding process to make the decorated components.
By this special process, it is very easy to make plastic components with complex curve, 3-dimentional shape with registered symbols, multi-colored decorations,as well as the light-transmitting design.IMD process can take over many post-molding operations like heat-transter printing, screen printing,spray painting,laser-etching or electro-plating on the plastic injected components thus to save a lot of production cost.
It also gives unlimited decoration possibilities with precisely registered graphics on the plastic components.Back-side printing decoration application makes IMD products scratch and chemical resistant to achieve the long lasting finishes.
 
Main parts instruction
NO.ItemBranch/MaterialRemarks
1MotorTaiwan TatungLarge torque type, quiet and silent
2Oil PumpJapan branchCollective style circuit design
3PLCJapan MitsubishiIndependent written, easy to operate
4LCD touch screenTaiwan PanelMasterClear and intuitive, convenient, easy to operate
5Heating pipesTaiwan branchNickel-chromium alloy wire, never rust
6Oil sealJapan NOKWear-resistant, durable, no leakage
7Solenoid valveTaiwan VictoriaControlled fast, long life
8Other electrical
configuration
Japan Fujitsu, Great
Wall, Chint and so on
Performance and stability
9ThermostatOmronUsing PID correction, temperature uniform
distribution, the error value at ± 3 ºC
10Pressure sensorDenmark TRAFAGConduction pressure accurate, unbiased, and easy
to use
11Heating control
system
Taiwan Solid State
Relays
temperature uniform distribution, the error value
at ± 3 ºC
12Machine body castingFCD50 Ductile IronAging passivation, high tensile strength
13ColumnCarbon SteelHardness up to HRC55--58
14Work plateSize as per quotation45 # high carbon steel, grinding, surface nitriding hardness HRC50-55
15Machine Middle bodyUmbrella tapered designMake the machine rise and fall by force, the mold cavity pressure evenly, the product is not lack of material, no bubbles
16Vacuum PumpGermany BuschEvacuated quickly, can reach 760 mm Hg within 5 seconds
    
The advantages of high pressure pneumatic forming process:
1. Low residual stress on the 3-D formed plastic film
2. No direct tool contact to the front film surface thus no scratch damage.
3. Excellent registration and forming accuracy.
4. Short cycle time
5. It allows fast tool setup and changeover.
6.Low tool making cost.
IMD 200 (Ton) - D  High Pressure Pneumatic Forming  Machine
Features:
1.Structural design
Aluminum  frame and paint the whole door, exterior-grade,easy to clean.with In/out molded function ,Easy to operate and save effort;
2. Safety design
With safety curtain ,fully automation sound of light alarm function , production safety ensured;
3.Alignment
Tow speeds of mold calibration are provided for users to choose from,fast and slow . It makes the calibration more safe and more accurate.
4. Heating
Pre-heat for upper & lower mold platen + IR(infrared)non-contact heating,heating perform quickly and will not be pollute materials;
5. temperature control
Multi-point PID temperature control ,accuracy and convenient for adjustment;
6. High-pressure air Channel
Two level pressure control design ,pressure ,flow, pressure-time can be adjusted separately;
7. Hydraulic system design
Using fully digitalized hydraulic , precise and stable, energy-saving and noise reduction ;
Also,by using double motor and separate hydraulic design, the tow axis can be operated independently and separately with stable operation;
8. Parameter storage
Pre-set 20 groups operating parameters are available can be extended.
9. human-Machine Interface
 With tow color touch screen ,two-axis at the same time facilitate the operation;
 
Specifications:IMD Gas High-Pressure Moulding Machine
Principle of High Pressure Forming
Equal pressure with in the mould, will not caused the stress problem by sharp angle or tearing of the film.
High positioning accuracy, plastic sheet will not be part of the stretched.
Forming temperature is below T.G temperature, plastic sheet will be formed more easily.
IMD Gas High-Pressure Moulding Machine



IMD Gas High-Pressure Moulding Machine
IMD Gas High-Pressure Moulding MachineIMD Gas High-Pressure Moulding Machine

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