First in first out vertical rubber injection molding machine, latest design, full automatic, hign speed, hign precision, front open mould style hydraulic molding machine.
Machine main feature:
1. Moving vertical injection four-cylinder balanced structure, ultra-stable injection force
2. Optimized feeding plunger greatly reducing the amount of plastic drain, quick and easy to maintenance and change material.
3. Innovation shoot tube thermostat system plus ultra-short nozzle, to make oddments more less and avoid minimum pressure loss, to meet the requirements of the injection molding process various hardness of rubber.
4. Machine specification under 500 Ton adopt internationally popular First In First Out injection style.
5. Lifting and hanging mode can be mechanical synchronous to the gears, template layers action smooth, repeat high accuracy.
6. Fully enclosed safety bumpers and light shed, a higher level equipment of operational safety
7. Hot plate heating partitioning control, temperature more uniform
8. Direct drive variable displacement pump, high efficiency, stable
9. Larger working platform design
10. More automation functionality for optional
Applicable products:
Applied to all kinds of black rubber products, auto parts
Parameter:
| Model |
KSU-200T |
KSU-300T |
KSU-400T |
| Injection volume(cc) |
2000 |
2000/3000/4000 |
3000/4000/5000 |
| Injection speed(cc/min) |
5000 |
5000 |
5000 |
| Injection Pressre(Mpa) |
188 |
188 |
164 |
| Clamping force(KN) |
2000 |
3000 |
3000 |
| Heating plate size(mm) |
600*600 |
700*700 |
700*800 |
| Mould open stroke(mm) |
500 |
550 |
600 |
| Max. heatin plate space(mm) |
550 |
600 |
700 |
| Min. mould tickness(mm) |
60 |
60 |
110 |
| Electrical power(KW) |
15 |
18 |
27 |
| Horse power(HP) |
15 |
20 |
30 |
| Gross weigt(KG) |
7000 |
9000 |
11000 |
| Machine size(L*W*H mm) |
2400*2400*3500 |
2700*2600*4000 |
3400*2800*4500 |
Dongguan City Kesheng machinery Co., Ltd
Rubber machine, silicone material molding machine, injection machine, rubber machinery manufacturers / suppliers in China, providing high-precision rubber injection molding machine, rubber & silicone pressing machine, full automatic high speed molding press and so on.
Machine core parts:
Adopt foreign imported, such as Japan Mitsubishi PLC control system, Germany's Siemens control system, Taiwan PanelMaster HMI, Japan YUKEN oil pump, Taiwan heating pipes, Taiwan Victoria solenoid valves, Denmark TRAFAG pressure sensors, Japan NOK oil seal, Taiwan Tatung motors, Omron thermostat, Germany Busch vacuum pump, Fujitsu and other international brands accessories, stable quality, superior performance, low failure rate.
Main parts instruction for Rubber Injection machine
| NO. |
Item |
Branch/Material |
Remarks |
| 1 |
Motor |
Taiwan Tatung |
Large torque type, quiet and silent |
| 2 |
Oil Pump |
Japan YUKEN |
Collective style circuit design |
| 3 |
PLC |
Germany's Siemens |
Independent written, easy to operate |
| 4 |
LCD touch screen |
Germany's Siemens |
Clear and intuitive, convenient, easy to operate |
| 5 |
Heating pipes |
Taiwan branch |
Nickel-chromium alloy wire, never rust |
| 6 |
Oil seal |
Japan NOK |
Wear-resistant, durable, no leakage |
| 7 |
Solenoid valve |
Northman |
Controlled fast, long life |
| 8 |
Other electrical
configuration |
Germany's Siemens |
Performance and stability |
| 9 |
Thermocouple Module |
Germany's Siemens |
Using PID correction, temperature uniform
distribution, the error value at ± 3 ºC |
| 10 |
Pressure sensor |
Denmark TRAFAG |
Conduction pressure accurate, unbiased, and easy
to use |
| 11 |
Heating control
system |
Taiwan Solid State
Relays |
temperature uniform distribution, the error value
at ± 3 ºC |
| 12 |
Machine body casting |
FCD50 Ductile Iron |
Aging passivation, high tensile strength |
| 13 |
Column |
Carbon Steel |
Hardness up to HRC55--58 |
| 14 |
Screw barrel |
Zhejiang Huaye |
|
| 15 |
Proportional flow
pressure valve |
Japan YUKEN |
Specific pressure ratio flow control system,
precise control of flow and pressure |
| 16 |
Digital modules
Analog Modules |
Germany's Siemens |
Can accurately input and output |
Dongguan City Kesheng machinery Co., Ltd is located in Dongguan city, Guangdong, China, covers an area of 28000 square meters. Our company was established since 2003 and founded by a group of professional engineers who are well experience in rubber & silicone machinery manufacturing. To meet our customers' requirements, we have been adhering to design innovation, quality first and also provide custom made service.
Any inquiry please feel free to contact with us, thank you for your attantion.
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